Full Transcript

 Fire in the Sky

 Reporter: Ross Coulthart

 ROSS COULTHART, REPORTER: The modern passenger jet is

 truly one of the great technological achievements of the 20th

 century. Most of us take it for granted that these leviathans the

 size of office towers soar at nearly a thousand kilometres an

 hour, 12km above the earth — carrying hundreds of passengers

 and cargo to ports around the world.

 

 It is also one of the safest ways to travel. The latest figures show

 that across Australia in 1997 there were no accidents in 730,000

 hours of flying by large passenger planes. That’s a level of safety

 in which the aviation industry can take considerable pride.

 Sydneysider Max Predeth and his wife Marge both worked in the

 industry and now, in retirement, they still enjoy watching the big

 jets leave Sydney Airport.

 

 MAX PREDETH: We sort of watch the plane and it goes out …

 we just look at each other after 11 minutes.

 

 REPORTER: You hold your breath?

 

 PREDETH: Yes.

 

 REPORTER: Nearly three years ago they were hit by a tragedy

 that forced them to confront another less known fact about the

 international aviation industry — that people die and get injured

 on commercial aircraft every year in accidents that could have

 been prevented. Eleven minutes into the flight of TWA Flight 800

 from JFK International Airport in New York, on a warm clear July

 night in 1996, the 747 suddenly disappeared from controllers’

 radar screens. 230 people died, including Marge Predeth’s sister,

 Vera Feeney, who was taking her 17-year-old daughter Deirdre to

 Paris, as a graduation present.

 

 PREDETH: And we were watching on the news broadcasts and I

 always remember seeing the burning wreckage on the sea and

 saying to Margy I don’t think anyone’s going to survive from that.

 Those poor people.

 

 REPORTER: And then sadly you found out …

 

 PREDETH: And then the next morning, 12 hours later, we got the

 phone call from Ireland to say that they were on the plane.

 

 REPORTER: Investigators have yet to piece together what

 downed Flight 800 but they admit they’re focusing on one major

 suspect — a catastrophic short-circuit in the hundreds of

 kilometres of wiring that power the aircraft. A fatal arc.

 

 What angers the Predeth family — and should concern anyone

 who flies — is that it is now emerging that experts have

 repeatedly warned about the dangers of one type of wiring on

 TWA 800 for more than a decade but the safety regulators chose

 not to act.

 

 BILL HOGAN: Well in the worst case, it can cause fatal crashes

 — I mean there’s no question about that. We have some

 incidents in the past in the military where this type of wire is cited

 as a probable cause of crashes that killed people.

 

 REPORTER: The designers of the 747 jet originally intended it to

 have a limited life-span of about 60,000 hours. Across the world,

 hundreds of jumbos that have exceeded that limit are still flying.

 In October last year, in a major back-flip on its previous

 assertions that wiring was not a problem, the world’s most

 influential air safety body — the US Federal Aviation

 Administration (FAA) — announced it’s developing plans to

 improve procedures for inspections of the wiring on commercial

 aircraft. Vernon Grose is a former board member on the National

 Transportation Safety Board, America’s air accident investigation

 body. He’s an outspoken critic of the FAA, accusing the safety

 regulators and the industry of having a blind-spot with aircraft

 wiring.

 

 VERNON GROSE, FORMER US NATIONAL TRANSPORTATION

 SAFETY BOARD MEMBER: One of the problems is that once

 it’s in there it’s just out of sight, out of mind.

 

 REPORTER: Now, historically, has any attention been given to

 the idea of monitoring wiring in an aircraft before now?

 

 GROSE: It really hasn’t been and that’s a thing of great concern

 to me.

 

 ED BLOCK, FORMER US DEFENCE DEPARTMENT EXPERT:

 Ninety percent of the aircraft wiring out there is not only suspect

 but proven to be faulty.

 

 REPORTER: Ed Block used to be the US Defence Department’s

 top expert on aircraft wiring, and only recently was appointed to

 the FAA taskforce that’s assessing wiring problems in old planes.

 He says the FAA’s response is too little too late. Block claims

 aircraft manufacturers never even considered what happens when

 bundled wires age and chaff.

 

 BLOCK: Imagine on an aircraft where there’s a bundle of wires in

 close proximity and due to age, vibration, you have some of the

 insulation removed. The amount of energy available there for that

 momentary contact of metal to metal conductors touching in

 those two wires is incredible. And you can see it can not only

 ignite inflammable material, it can cause all kinds of power

 surges on equipment. You’re making a mini lightning bolt.

 

 REPORTER: And as happened to this Federal Express jet in

 New York two years ago — smoke and fire on a flight is terrifying

 especially because there’s so little those on board can do about

 it.

 

 REPORTER: It took 18 minutes for the burning plane — a DC10

 — to get down from 33,000 feet to Stewart Airport in New York.

 

 The five crew members only just made it — the jet was

 completely destroyed. Investigators still haven’t discovered what

 caused the fire — and although extreme, this is not an isolated

 instance. The FAA’s own records show incidents of unexplained

 smoke in the cabin or cockpit have led to an unscheduled landing

 of a commercial airliner in the United States at least once a

 week.

 

 Here in Australia, the thousands of passengers who fly or out of

 major airports like Sydney every day can take some solace from

 the fact that our domestic passenger airliners are extremely safe.

 But even here the Bureau of Air Safety Investigation’s own

 database records at least 30 unexplained instances of smoke or

 fumes on large commercial airliners in the last 10 years, many of

 which forced the planes to call an emergency and land. The

 obvious concern is — was the cause of those still unexplained

 incidents the wiring?

 

 TOLLER: If you start talking as you’re talking about the really

 major concerns. They are major concerns. You have to be very

 careful not to be too precipitous and not to act too quickly. You’ve

 got to really make sure that the evidence is there because the

 implications of what you might have to do to the aircraft fleets of

 the world are enormous.

 

 REPORTER: Mick Toller heads Australia’s air safety regulator,

 CASA: the Civil Aviation Safety Authority. As you’ll see though,

 the dilemma is that the body with most influence over Australian

 initiatives on air safety is not CASA but America’s FAA and the

 airline manufacturers themselves.

 

 Doesn’t it make you just a little bit concerned that they are

 themselves so influenced by concerns other than the primacy of

 passenger safety?

 

 TOLLER: At the end of the day, bringing an airliner into Australia,

 buying an airliner, you’ve got to be dependent on the expertise

 that is over there — the expertise that’s both with manufacturers

 and the safety authorities.

 

 REPORTER: But increasingly, it’s those same American safety

 regulators that many experts claim are excessively influenced by

 the aviation industry. Vernon Grose is one of America’s most

 respected risk management specialists — he’s advised NASA on

 the space program. He’s investigated air accidents from the

 inside for the National Transportation Safety Board. He’s not

 known for rash comments but he’s very worried that America’s

 FAA and NTSB are not looking closely enough at the mounting

 numbers of those unexplained incidents involving smoke on

 passenger aircraft.

 

 VERNON GROSE: Over the years they can say ‘Well, where are

 the accidents where wiring was a factor?’. Well they don’t count

 the things that should be [counted]. For example when you have

 an emergency landing due to smoke in the cockpit, a lot of those

 should be traced to wiring but don’t get classified that way.

 

 REPORTER: Why not?

 

 GROSE: Well because it’s again, I think, a political issue to

 some extent. They don’t want to look that far, you see, to find out

 that it’s wiring.

 

 REPORTER: Or more accurately — the insulation that covers

 wiring in modern aircraft. This is what a lot of the concern is all

 about — it’s a product called Kapton, the trade name for the thin

 coating of insulation on this wire made by Du Pont — known

 chemically as aromatic polyamide film. Even hairline cracks in

 this wire can, under certain conditions, have frightening results. In

 this test the cracked wire was exposed to the sort of moist and

 salty conditions many jet aircraft experience.

 

 Kapton wire can be found in about half of the world’s passenger

 jets, including many planes operated by Australia’s Qantas and

 Ansett. Both airlines told Sunday they have stopped using Kapton

 wire when they replace wiring in their aircraft. And both say

 they’ve never had an incident on one of their aircraft involving the

 arcing of Kapton wire.

 

 The Seattle-based Boeing Corporation maintains Kapton and

 other insulation like it is safe. It told Sunday in this statement that

 it began phasing out the installation of Kapton in the pressurised

 zone on 747s and 767s in 1991. McDonnell Douglas started

 phasing it out on their planes in 1995. Boeing admit that the wire

 they’re now using — TKT — was developed to address US

 military concerns about Kapton.

 

 But while the manufacturers and the airlines downplay the

 problem, the dilemma for safety regulators is that they admit they

 don’t even have the technical know-how to even predict when this

 wiring could become a problem.

 

 BLOCK: As of October 1, the FAA announced that there was

 currently no means available to discern a catastrophic failure of

 wire in advance of the accident investigation. That leads us to the

 NTSB who do the post-crash. The post-crash investigators rely on

 what’s called the Party system. There are designated engineering

 reps from the actual aircraft manufacturers that they’re

 supposedly objectively looking at the evidence.

 

 REPORTER: So we just have to trust the manufacturers to own

 up if they find a bit of dud wiring?

 

 BLOCK: Right, and in a sense you’re asking this objector to put

 away his retirement stock portfolio and to be just totally

 independent and to be working for the US taxpayers at that

 moment.

 

 REPORTER: What’s extraordinary about this debate is that while

 about half of the world’s passenger jets are still loomed with

 Kapton wire, the US military has actually stopped putting Kapton

 in new aircraft and is removing it from many of its planes —

 including the US president’s own plane, Air Force One. As long

 ago as the early 1980s the US Navy did its own research to see

 just how destructive Kapton can be.

 

 In October, the man who did these tests for the Navy, retired

 officer Bob Dunham, went public on US television to reveal how

 he tried to warn the Federal Aviation Administration about the

 danger he saw in Kapton.

 

 {FILE FOOTAGE DUNHAM: What we really wanted the FAA to

 do was to put out an air directive saying ‘You’ve got to look at

 Kapton. It’s dangerous. You have to do certain things to it. You’ve

 got to redouble your efforts when the aircraft comes in for

 inspection'.

 20-20 reporter: You wanted this in 198…?

 Dunham: This was probably 85, 86 — no later than that.

 20-20 reporter: 12 years ago?

 Dunham: Yes.

 20-20 reporter: And was there ever such a directive?

 Dunham: I never saw it. END FILE FOOTAGE}

 

 REPORTER: Former Defence Department wiring guru Ed Block

 told us he also voiced his concerns to his bosses in the 1980s

 after seeing repeated military reports about wiring problems in

 aircraft.

 

 BLOCK: I was privy to all the inside information in regards to

 unsatisfactory reports and alerts about different insulation types

 of wire. And in 1978 there was a speed letter that came out from

 the Navy saying that the type of wiring that was on TWA 800 was

 found to prematurely age in a laboratory and to cause radial

 cracking and they wanted it purged from the inventory.

 

 REPORTER: The military discovered the problem wasn’t just with

 Kapton insulation. In 1983 the US Navy raised safety concerns

 about a similar brand of aircraft wire insulation called Poly-X. It

 asked for an extra 360 million US dollars to rewire its F14s

 because 150 of them — the bulk of them wired with Poly-X.— had

 crashed. The official line from the FAA in Washington is that the

 problems the military has had with Kapton can’t be compared

 with commercial aircraft — as its director of aircraft certification,

 Tom McSweeney, told American ABC News.

 

 {FILE FOOTAGE EX ABC AMERICA: McSweeney: They have a

 very unique environment. We just have not seen data that shows

 that same condition exists in civil aircraft. END FILE FOOTAGE}

 

 BILL HOGAN: The data are in the worst case crashes like this

 that kill people. And in other cases forced emergency landings of

 aircraft. That’s all there for anyone who wants to find.

 

 REPORTER: Bill Hogan is head investigator for the Washington

 DC-based Center for Public Integrity — it’s a non-profit

 investigative lobby group that recently published a major report on

 the politics of airline safety. His group combed through thousands

 of pages of FAA and military reports obtained under Freedom of

 Information laws. Hogan contends the government’s own data

 gives the lie to distinctions between the military’s problems with

 wiring and commercial planes.

 

 HOGAN: There is a difference of course, any sensible person

 says there is a difference. Do you ignore the military’s experience

 because of that? No! One of the fatal crashes in the US Airforce,

 Officer Ted Harnival. This was a plane that I think had been in the

 air only for like 70 hours — its total flight time. This was not an

 ageing aircraft. This was not an aircraft flown in the trying

 conditions of an aircraft carrier over and over and over again.

 

 REPORTER: And was his accident attributed to faulty wiring?

 

 HOGAN: Yes.

 

 REPORTER: If anything, Ed Block argues, the problems the US

 military encountered with Kapton and other wires could become

 more acute in commercial planes because passenger jets have a

 far longer shelf life.

 

 BLOCK: The military wires which, like I said, are used as

 prototypes for the ultimate use in the commercial realm are rated

 at 10,000 hours. That is their sole reason for being and for lasting.

 So they test for 10,000 hours. The commercial realm is using

 them up to 93,000 hours, the same wires.

 

 REPORTER: And even some commercial airlines are voting with

 their feet. As early as 1977, TWA, a commercial airline, not the

 military, told Boeing it didn’t want Kapton in its new passenger

 jets. As well, United Airlines recently admitted it too became so

 concerned about Kapton that it demanded Boeing install different

 wiring before buying new jets in 1989.

 

 But Kapton’s manufacturer Du Pont says it knows of no aircraft

 accident which, on analysis, has been linked to Kapton.

 

 In 1990, a Kapton-wired 737 caught fire on the ground in the

 Philippines. Eight people died and the plane was a wreck.

 America’s air accident investigators urged the FAA to order an

 immediate inspection of all 737s because they discovered

 cracked and damaged wires in the centre fuel tank. But,

 incredibly, the FAA failed to demand those inspections until last

 year — eight years later — and only because more problems

 were found in other 737s.

 

 REPORTER: As you’ll see in part two of our story, this is not the

 last aircraft tragedy where wiring is now a suspect.

 

 HOGAN: The FAA is still in a state of denial and it can’t

 adequately grapple with this issue until it says yes, there is a

 problem. These are easy words for somebody at the FAA to utter

 and in fact they are truthful words but they’ve not yet been able to

 do it.

 

 REPORTER: Ten years ago Kevin Campbell had a passion. He

 and his son Lee would buy British sports cars from around the

 world, bringing them back to Wellington in New Zealand to be

 lovingly restored. The father and son loved and understood

 high-performance machinery.

 

 KEVIN CAMPBELL: I have always restored cars. I have a pretty

 good idea of how things work.

 

 REPORTER: But almost exactly 10 years ago today, on

 February 24, 1989, Kevin Campbell lost his passion. That was the

 day his son Lee died.

 

 CAMPBELL: We’re always thinking of Lee. He’s never out of our

 thoughts. We really miss him. We wonder what might have been.

 

 

 REPORTER: Fifteen minutes out of Honolulu, United Airlines

 Flight 811 was cruising at 23,000 feet over the Pacific. Without

 warning, the plane’s forward cargo door blew open, right under

 Lee’s business class seat. The pressurised cabin exploded — a

 tray hacking into a wall. The man who sat there was dragged out

 over the bending arm. And this was Lee’s seat — he and nine

 other passengers were sucked out to their deaths.

 

 CAMPBELL: Lee was probably the last to leave the aircraft

 because he actually had floor underneath him and a bit of

 fuselage beside him but his seat failed and he went out.

 

 REPORTER: Kevin and his wife Susan decided they had to find

 out for themselves just why their son had died. They went to

 America and they were the only next of kin to sit through the

 entire investigation hearing.

 

 CAMPBELL: We knew that we couldn’t rely on the government

 agencies to investigate it. So it was just an immediate decision

 that we would do everything that we could to find out what

 happened ourselves.

 

 REPORTER: Initially the National Transportation Safety Board —

 the NTSB — ruled the airline and the ground crew were at fault

 supposedly for failing to repair a door latch and for failing to lock it

 properly. But Kevin’s mechanical knowledge and the evidence

 he’d heard from the experts testifying in Seattle made him doubt

 what hundreds of experts had agreed on as the cause. He

 believed the cargo door had opened because of an electrical fault

 in the wiring inside the door.

 

 CAMPBELL: It got a short. And it was told to open the door at

 22,000 feet which it promptly did.

 

 REPORTER: And why do you think it shorted?

 

 CAMPBELL: Obviously the wiring. It got a short somewhere in

 the wiring and it just continued to open it.

 

 REPORTER: To prove his argument Kevin even designed a

 replica of one of the eight locks that held the cargo door in place.

 

 CAMPBELL: It’s supposed to hold them in that position, if by any

 chance there’s an electrical short and they try and turn. But on

 811 they were actually made of aluminium and what happened

 when they got the short it simply got the electrical signal to start

 these locks opening. It just bent them around out of the way …

 

 REPORTER: Because the aluminium was so flexible?

 

 CAMPBELL: Yeah, there was just no strength.

 

 REPORTER: Now you figured this out yourself?

 

 CAMPBELL: Yeah.

 

 REPORTER: And you made this to show the NTSB what you

 were talking about?

 

 CAMPBELL: Yeah, it didn’t seem to do much good though I am

 afraid.

 

 REPORTER: Because the cargo door was still at the bottom of

 the Pacific, Kevin Campbell couldn’t prove his theory. That was,

 until 1991, when another cargo door popped open on yet another

 United Airlines 747, at New York’s Kennedy Airport. This time

 investigators realised that chaffing in the wires had caused a

 stray electrical signal that opened the door. Investigators now

 knew Campbell just might be right. At huge cost a Navy

 unmanned submarine retrieved the door from five kilometres

 down. Within hours, the NTSB confirmed that Kevin Campbell had

 probably been right all along.

 

 CAMPBELL: It was obvious as soon as it broke the surface that

 we were right. They rang us from Washington and said they had a

 contingency plan. That when they recovered the door, if their

 theory was correct they were releasing it to the media in Hawaii.

 And if the Campbells were correct the door was going to Boeing

 … He said the door was going to Boeing!

 

 REPORTER: The NTSB’s revised report finally conceded the

 cargo door probably opened because of a fault in a switch or

 wiring. It found the insulation on the wiring in the door was

 cracked and those cracks ‘could have allowed short circuiting to

 power the latch actuator’. However it was impossible to be

 conclusive whether arcing had occurred because “all of the wires

 were not recovered and tests showed that arcing evidence may

 not be detectable”.

 

 So you’ll never be able to say for sure that it was that particular

 wiring chaffing and exploding causing the problem?

 

 CAMPBELL: Not on 811. No. Because they didn’t recover it. But

 the other one that had problems at JFK the wiring was burned

 and blackened.

 

 REPORTER: In May 1996 Valujet 592, a DC9 passenger jet, took

 off from Miami. Soon after takeoff one of the pilots sent a tense

 message to the Miami tower, requesting an emergency landing.

 The plane was on fire. Four minutes later he and 109 other

 passengers were dead. The American crash investigators found

 that what set the Valujet plane on fire was illegally stowed

 oxygen bottles that somehow leaked and ignited. But there’s

 growing concern that the NTSB got it wrong. That what brought

 592 down into a Florida swamp was faulty wiring.

 

 GROSE: I really think they made a bad error in that case.

 

 REPORTER: Now why do you say that?

 

 GROSE: Because they refused first of all to introduce into the

 record the electrical history of the aircraft that crashed and if they

 had done so they would have shown that on the very day of the

 crash in Atlanta, that aircraft was taxiing out from the air terminal

 and broke two circuit breakers.

 

 REPORTER: The jet popped its circuit breakers three more times

 before it landed in Miami. But the NTSB’s official finding for the

 cause of the crash was that one of the oxygen bottles being

 illegally carried on the plane somehow pulled its pin and leaked

 into the cargo bay. This former NTSB board-member says such a

 finding begs a further explanation that the NTSB doesn’t want to

 contemplate.

 

 GROSE: It needs an ignition source and I never have bought the

 fact that the ox bottles were an ignition source. I think there was

 wiring in that aircraft that was arcing somewhere and produced

 the fire that produced the smoke.

 

 REPORTER: But how to prove it. The government regulators and

 the airlines maintain the only substantive evidence of arcing has

 come from military planes. As Qantas told us in a written

 statement “the naval military environment … is more corrosive

 and demanding than that experienced by commercial aircraft”.

 But there have been Kapton arcing incidents on commercial

 planes. And when the FAA ordered last year’s inspection of

 Boeing 737s, of the 500 inspected in the US, half had chaffed

 wires in their fuel tanks, 10 had bare wires. Could it be that the

 FAA just hasn’t been looking hard enough for the evidence?

 

 Armin Bruning is one of America’s most respected aviation wiring

 experts outside of the US military or the airline manufacturers. He

 has repeatedly offered to test commercial planes but he told

 Sunday how his offer was nobbled.

 

 ARMIN BRUNING: I was offered about six months or a year ago

 an opportunity to make arrangements to take specimens from

 commercial aircraft. Several days before we were to depart to

 take those specimens, permission was withdrawn for that

 particular sample taking process.

 

 REPORTER: Do you know why?

 

 BRUNING: I do not know for a fact what went on. But because

 there was an interaction between the government agencies and

 the commercial groups I suspect that the people involved would

 have been … one or the other party would have been in a

 compromising situation. The party who objected was in a position

 such that they felt it would have done grievous harm to the

 industry and perhaps to the safety of the travelling public.

 

 REPORTER: The irony is that while commercial airline

 passengers have been denied the benefits of Mr Bruning’s

 independent expertise, he was involved in tests that recently

 helped Australia’s airforce plan the replacement of wiring in our

 P3 Orion reconnaissance aircraft.

 

 BRUNING: Your people in fact stayed very close to the program.

 That work, which was funded by the US Navy, identified particular

 locations where the wire had degraded sufficiently so that the US

 Navy selectively replaced wiring in a combination of economy and

 increase of safety. And I believe the practices are being reflected

 in the use on your P3s.

 

 REPORTER: Meanwhile, the death toll goes on. On September

 the 2nd last year, Swiss Air Flight 111 plunged into the Atlantic

 Ocean off Nova Scotia killing all 229 people aboard. The cause of

 this crash is still being determined. But in its wake, authorities

 ordered urgent inspections of the overhead cockpit wiring in all

 MD-11 aircraft because they’d found damaged wires entering

 overhead circuit breakers in wreckage hauled up from the crash

 scene. Investigators admit they’ve found evidence of electrical

 arcing on the Kapton wire that’s loomed extensively through this

 type of jet. In a tragedy uncannily similar to so many before, the

 crew of the stricken Swiss Air jet reported smoke in the cockpit

 16 minutes before the crash. One possible explanation being

 investigated is whether damaged wires caused a short circuit,

 popping the jet’s circuit breakers. As Ed Block explains, pushing

 those circuit breakers back in might have had catastrophic

 results.

 

 BLOCK: Sadly the normal procedure for finding smoke in the

 cockpit is to get down to a level that you can open the side

 window and evacuate the smoke. It’s kind of like a cave man

 rudimentary type of procedure where there’s no sophisticated way

 of doing it. That’s the process. Once you get down and

 supposedly clear the smoke you then want to try to identify

 where the smoke’s coming from. You have a three way switch

 that you go through each circuit and isolate it and hopefully find

 where it’s coming from. By re-igniting that circuit, he’s now

 putting energy back into that prepared Kapton wire bundle, which

 once it becomes charred is then conductive. It can actually act

 as a dynamite in a sense in that it becomes like fuel for the fire.

 

 REPORTER: The makers of Kapton, Du Pont, say on their

 website that they “know of no aircraft accident, which, upon

 analysis, has been linked to Kapton”.

 

 As recently as January 9 this year, a United Airlines 767 flying

 from Zurich to Washington was forced to make an emergency

 landing at Heathrow because of a fire in wiring, including Kapton

 wiring. British investigators are still assessing whether it was an

 arc in chaffed or damaged wiring that caused the fire. Both

 Qantas and Ansett have assured Sunday they’re monitoring these

 overseas studies closely and they’ll follow any Airworthiness

 Directives issued by the American FAA. But is that enough?

 

 What would you say to the people responsible for air safety in

 Australia who are following the lead of the FAA?

 

 HOGAN: Certainly, they should do that, but surely they should

 realise that the FAA on many critical safety issues is way, way,

 way behind. That simple. The FAA does not want to, has not

 been interested in, getting to the bottom of this.

 

 REPORTER: If the expert critics are right. If the wiring on

 commercial planes is potentially as much of a problem as it is on

 military planes then it’s a catastrophe for the airline business

 because replacing that wiring is just too expensive an option. It’s

 probably cheaper to buy a completely new jet than to attempt to

 re-wire an old one. And even if it is proven to the satisfaction of

 the FAA that wiring is a safety problem then it has to decide if the

 billions of dollars that would have to be spent on new aircraft is an

 affordable safety expense that the travelling public and the

 industry should have to bare.

 

 The commercial aviation industry is a formidable lobby. Bill

 Hogan’s research revealed that in the 10 years to 1997 that lobby

 donated 44 million US dollars to congressional campaigns.

 Eleven of the top 25 recipients in the House of Representatives

 are on committees that directly oversee the industry. This US

 Defence Department email details how Du Pont was lobbying in

 Congress to stop the Navy from banning Kapton on its planes.

 

 “There is a lot of politics surrounding this issue with heavy hitters

 from Du Pont weighing in in Washington.”

 

 REPORTER: If you were an Australian safety regulator what

 would you be doing — or if you were hired by the Australian

 government — what would you be advising them?

 

 GROSS: Well, I would be advising first of all, do some tests that

 hadn’t been done by the FAA. They seem to resist, the idea of

 testing under realistic conditions what wiring will do. They just

 recently, within the last month or two, had looked at five old

 aircraft, one of them was an air freight for goodness sake and

 they found all kinds of anomalies in that aircraft and that alerted

 them that they’d better start looking at the aging effects of wiring.

 

 REPORTER: Australia’s air safety investigation body, BASI, does

 have an excellent reputation and so do our domestic airlines. But

 the Civil Aviation Safety Authority’s Mick Toller admits Australia

 just doesn’t have the resources to do its own investigations into

 wiring. We’ll have to wait and see what the overseas

 investigations determine.

 

 TOLLER: We’re very much aware of the fact that, as a result of

 certain accidents, people have made suggestions that wiring may

 be one of the elements. What we’ve got at the moment though as

 far as I can see is nothing that points an absolute definite finger in

 any direction but there are just concerns being raised which

 means people will continue to look and continue to take it

 seriously.

 

 REPORTER: Ten years from the day that his son Lee died on

 United Flight 811, Kevin Campbell is preparing to sell the last of

 the sports cars he and his son used to enjoy restoring. It’s time

 to move on. For Kevin, proving to the experts what really killed his

 son was one way of coming to terms with the pain of his loss. His

 mechanical aptitude helped him see what a legion of investigators

 had missed. With mounting evidence suggesting that wiring might

 be the smoking gun in many recent tragedies, all the loved ones

 of those who were lost demand is that it never be allowed to

 happen again.

 

 CAMPBELL: It’s something you don’t want to think about isn’t it.

 United carried 568 million people safely and Lee got on the plane

 and was killed. The odds are tremendous against anything

 happening but anything that can be done to make it safer, I feel,

 has got to be done.

 

 ENDS.

 For a Commentary click on this link

  For the BBC Panorama's "Die by Wire" (Full Transcript) 

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