You certainly couldn't now rule out the possibility of the aft cargo door having opened (on CI-611)

China Airlines 747
Flight CI-611

Part 3 of 4

Subject: Fwd: Forward and aft cargo door pictures of Boeing 747s, including China Airlines Flight 611

Date: Sat, 3 Aug 2002 12:54:39 -0700
To: ksmart@aaib.gov.uk, kfchou@asc.gov.tw, Lyle.Streeter@faa.dot.gov, WILDEYJ@ntsb.gov, DICKINA@ntsb.gov
From: John Barry Smith <barry@corazon.com>
Subject: Forward and aft cargo door pictures of Boeing 747s, including China Airlines Flight 611
Cc:
Bcc:
X-Attachments: :AuxMaster:70597:SmithAAR800PartIII.pdf:

K.F. Chou
Accident Investigation Division
Aviation Safety Council
16th Floor, 99 Fu-Hsing North Road, Taipei 105,
Taiwan, R.O.C.

Ken Smart
Chief Inspector of Accidents,
Air Accidents Investigations Branch
AAIB
DRA Farnborough
Hants GU14 6TD
United Kingdom

W.T. (Bill) Tucker
Director General,
Investigation Operations
Transportation Safety Board
Canada

Lyle Streeter
FAA AAI
Aircraft Accident Investigator
FAA National Headquarters
800 Independence Avenue, S.W
Building FOB 10A, Room 838,
Washington D.C 20591

James F. Wildey II
National Resource Specialist
National Transportation Safety Board
490 L'Enfant Plaza East, SW.
Washington, DC 20594

Al Dickinson
Investigator,

National Transportation Safety Board
490 L'Enfant Plaza, SW.
Washington, DC 20594


Sgt. B. Blachford
Air India Task Force
5255 Heather St.
Vancouver, B. C. V5Z 1K6

 

Dear Mr. Chou, Mr. Smart, Mr. Tucker, Mr. Wildey, Mr. Dickinson, Mr. Streeter,  Sgt.  Blachford, 3 August 2002

 
      

Regarding the pictures of the top part of aft cargo door of China Airlines Flight 611 and below of forward cargo door of Trans World Airlines Flight 800; aft edge of cargo door to left picture and right edge of cargo door to right picture, hinge at top:

Note match of shapes, tears, outlines, and twisted metal.

The point is that both identically sized, shaped, and function doors opened in flight uncommanded and inadvertently. That fact needs to be agreed upon. The probable cause of the 'why' is open and I suggest the shorted wiring/cargo door rupture/explosive decompression/inflight breakup explanation as detailed on www.corazon.com.

Analysis of ASC (Aviation Safety Council) picture of ACD (Aft Cargo Door)  above:

Vertical skin tears above door in fuselage?  Yes.
Paint transfers? None apparent.
Hinge recovered? Yes.
Is hinge connected to top half? Yes.
Are midspan latches recovered? Unknown.
What is the position of the pressure relief doors, open, shut, jammed in between? Missing.
What is the position of the manual locking handle in door itself? Unknown.
How many latches recovered out of ten? Unknown.
How many locking sectors recovered out of eight? Unknown.
Is door skin peeled back from either or both of the midspan latch locations? Unknown.
Is there petal shaped outward ruptured skin in midspan latch locations? Unknown.
Any wiring recovered from door area and if so, any evidence of chafing, cracking, or arcing?  Unknown.
Are torque tubes in door bent? Unknown.
What percent of door is missing? 70%.

The significance of the above observations is in the matches to other cargo door on Boeing 747s that have opened in flight for whatever reasons.

The hinge is always intact and attached to skin above. (Pictures on website, www.corazon.com and attached as PDF file to this email.)

There are always vertical tear lines at the ends of the door.

The relief doors are always jammed open or missing. They are mechanically driven when locking sectors start to unlock.

And most of the door hardware is missing including manual locking handle, midspan latches, and door skin around those latches revealing the peeled back outward petal shaped skin.

 

The aft cargo door could have been intact with all ten latches latched, all eight locking sectors locked, manual locking handle stowed snugly, pressure relief doors closed, and no vertical tear lines in the fuselage skin around the door.

But it wasn't. It was found looking like other cargo doors from Boeing 747s that suffered a sudden sound on the CVR followed soon thereafter by a power cut the FDR which occurred when the forward cargo door opened in flight for official reasons ranging from bomb, fuel tank explosion, missile strike, improperly latched, and of course electrical.

It appears to me, pending further evidence, that the ACD for China Airlines Flight 611 opened in flight. The damage is not consistent with normal disintegration of the fuselage as it fell. The two pieces of the aft cargo door were retrieved far apart on the ocean floor. The damage which is evident matches in significant ways the damage that occurs to a cargo door that suddenly opens in flight such as Air India Flight 182 (now said to be a bomb explosion in the aft cargo compartment by RCMP), Pan Am Flight 103, Trans World Airlines Flight 800, and United Airlines Flight 811.  Pictures of all cargo doors and a normal cargo door are on www.corazon.com.
The cause of the aft cargo door rupture/opening is unknown for China Airlines Flight 611 but the usual suspects are: Bomb explosion, center fuel tank explosion, faulty repair on fuselage, missile strike, and of course, electrical.

Other possibilities include: (Flights refer to Air India Flight 182, United Airlines Flight 811, Pan Am Flight 103, and Trans World Airlines Flight 800)

A.   Bomb explosion. (Partially accepted for two flights, ruled out for two flights.)
B.   Crew or passenger error. (Ruled out for all flights.)
C.   Electrical fault in switch or wiring. (Accepted for two flights, ruled out for two flights.
D.   Pneumatic overpressure. (Ruled out for all flights.)
E.    Cargo shift. (Ruled out for all flights.)
F.    Compressed air tank explosion. (Ruled out for all flights.)
G.   Fire in compartment. (Ruled out for all flights.)
H.    Missile strike. (Ruled out for all flights.)
I.     Midair collision. (Ruled out for all flights.)
J .    Fuel tank explosion. (Accepted for one flight, ruled out for three flights.)
K.    Stowaway. (Ruled out for all flights.)
L.     Electromagnetic interference. (Ruled out for all flights.)
M.    Comet or meteor. (Ruled out for all flights.)
N.    Space debris. (Ruled out for all flights.)
O.    Turbulence. (Ruled out for all flights.)
P.     Out of rig door. (Ruled out for all flights.)
Q.    Lightning. (Ruled out for all flights.)
R.     Metal fatigue. (Ruled out for all flights.)
S.     Improperly latched. (Initially accepted for one flight, then ruled out for all flights.)
T.     Design error. (Accepted for one flight, ruled out for three flights.)
U.    Repair error. (Ruled out for all flights.)
V.    Maintenance error. (Accepted for one flight, ruled out for three flights.)
W.   Collision with terrain. (Ruled out for all flights.)

Well, the evidence is everything and more is needed, especially all the metal in and around the aft cargo door.

Data below regarding aft cargo doors and uncommanded openings:

March 3, 1974
McDonnell Douglas DC-10-10 TC-JAV Turk Hava Yollari - THY
Outside Paris, France
Mechanical Failure due to Design Flaw/Human Error
Occupants: 346
Fatalities: 346
The latch mechanism of the aft cargo door, the design of which was susceptible to damage, had been damaged before the accident. Before takeoff the door had not been secured properly. Shortly after takeoff from Paris, the door failed. The resulting depressurization led to the disruption of the floor structure, causing six passengers and parts of the aircraft to be ejected, rendering No.2 engine inoperative, and impairing the flight controls so that it was impossible for the crew to regain control of the aircraft.

'UAL records for N4713U indicated that SB-747-52-2097 had been complied with and the shrouds had been installed on the forward and aft cargo doors. However, examination of the aft cargo door on N4713U revealed that the shrouds were not in place. UAL could not find records to verify if the shrouds had been installed or if they had been removed from either door.
There was no evidence of the pressure relief door shrouds found on the forward door; however, most of the inner door lining to which the shrouds attach was missing.'

1.17.6       Uncommanded Cargo Door Opening--UAL B-747, JFK Airport
On June 13, 1991, UAL maintenance personnel were unable to electrically open the aft cargo door on a Boeing 747-222B, N152UA, at JFK Airport, Jamaica, New York.
The airplane was being prepared for flight at the UAL maintenance hangar when an inspection of the circuit breaker panel revealed that the C-288 (aft cargo door) circuit breaker had popped. The circuit breaker, located in the electrical equipment bay just forward of the forward cargo compartment, was reset, and it popped again a few seconds later.

The aft cargo door was cranked open manually, the C-288 circuit breaker was reset, and it stayed in place. When the plug was reattached to the J-4 junction box, the door began to open with no activation of the electrical door open switches. The C-288 circuit breaker was pulled, and the door operation ceased. When the circuit breaker was reset, the door continued to the full open position, and the lift actuator motor continued to run for several seconds until the circuit breaker was again pulled.

From FAA incident reports: narrative

   Operator code:                 TWAA

   Operator:                      Trans world airlines inc - twaa        
   Owner name:                 Trans world airlines inc      

Narrative

Aft cargo door light illuminated on climb out. Door differential flapper

Door open due to iced-up master lock pin.
 
   Operator:                      American airlines inc - aala           

   Owner name:                 American airlines inc 

Narrative

Rapid decompression at cruise altitude. Found fatigue failure of the Fuselage skin forward of the aft cargo door.                         

John Barry Smith
www.corazon.com

barry@corazon.com

Part Two

 

Part Four

 

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